CAE Full Vehicle Model Build Services
What is a Full Vehicle Model?
A Full Vehicle Model is a comprehensive and complex simulation model that replicates the behavior of an entire vehicle. It allows engineers and designers to analyze and optimize various aspects of vehicle performance and safety in a virtual environment before any physical prototypes are built. Full Vehicle Models are crucial in the automotive and aerospace industries for enhancing product design and development.
At Machweise Technology we specialize in creating highly detailed and accurate Full Vehicle Models that serve as powerful tools for engineers, manufacturers, and designers. Our services encompass every aspect of Full Vehicle Model development, providing a holistic solution for your CAE needs.
Key Components of Our Full Vehicle Model Services
CAD Import and Clean-up
We begin by importing Computer-Aided Design (CAD) data of the vehicle, ensuring that the geometry is suitable for analysis. Our experts excel in cleaning up CAD models, removing imperfections, and optimizing the geometry for simulation.
Multi-Disciplinary Integration
Our Full Vehicle Models consider multiple disciplines, such as NVH, Durability and Crash more. We integrate all relevant physics to create a complete virtual prototype that mimics real-world conditions.
Material Assignments
We assign accurate material properties to various vehicle components to ensure realistic simulations. This includes defining the properties of metals, composites, and other materials used in the vehicle’s construction.
Simulation and Analysis
Once the Full Vehicle Model is ready, we use advanced CAE software to perform various simulations, such as structural analysis, crash testing, aerodynamic studies, and more. These simulations help identify design improvements and potential issues early in the development process.
Boundary Conditions
We apply boundary conditions that simulate various real-world scenarios. This includes constraints, restraints, loading conditions, and any other inputs necessary for the analysis.
Mesh Generation
We generate high-quality meshes to discretize the geometry, ensuring accurate and efficient simulations. Mesh refinement and optimization are key aspects of our services.
Component and Assembly Modelling
We meticulously model each component of the vehicle, from the chassis to the suspension, engine, and interior. Our assembly modelling ensures that all parts are interconnected as they would be in reality.
Model Validation and Quality Assurance
Before running any simulations, our experts validate the Full Vehicle Model to ensure its accuracy and reliability. We conduct rigorous quality assurance checks to deliver a model that performs as expected.
Post-Processing and Reporting
We provide detailed post-processing of simulation results, including visualization of stress, displacement, flow patterns, and other critical data. Comprehensive reports are prepared, summarizing the findings and recommendations.
We offer
Optimized Performance
By simulating various scenarios, our models help in optimizing vehicle performance, fuel efficiency, safety, and more ..
Time & Cost Savings
Virtual testing through Full Vehicle Models significantly reduces the need for physical prototypes and testing, saving time and resources.
Early Issue Identification
Our Full Vehicle Models allow for the early detection of design flaws, reducing costly design changes in later stages of development..
Enhanced Safety
Improved safety features and crashworthiness are achieved by identifying and addressing potential safety issues during the design phase.